A cikin gasa na yau da kullun a cikin masana'antar fulawa, yayin da yawancin masana'antun ke yin fafatawa a kan wanene zai iya siyan alkama a farashi mai rahusa, ƙungiyar manyan kamfanoni sun rikiɗe zuwa hanyar "fasaha{0}kore riba". Ba sa ɗaukar masu narkar da launi a matsayin masu rarraba launi kawai, kuma ba sa kallon tsarin datsewa a matsayin bututun ruwa kawai.
Raba hannun jarin da sabbin fasahohin zamani ke kawowa suna fadada gibin riba tsakanin masana'antun da suka ci gaba da na zamani. Wadannan fasahohin guda uku -'''amfanin da aka rage darajar'' na masu rarraba launi, tsarin ƙirƙira na masu raba tasiri, da kuma sarrafa danshi na kan layi-suna wakiltar mafi kyawun aiki- matakan haɓakawa a halin yanzu.
1. "Ƙarƙashin Amfani" na Masu Rarraba Launi: Ƙimar Ƙimar Ƙimar daga "Cire rashin tsabta" zuwa "Grading"
Yawancin masana'antun fulawa har yanzu suna ganin masu rarraba launi suna da aiki guda ɗaya: "cirewa{0}launi da ƙwaya masu ɗanɗano." Koyaya, ƙudurin gani da ikon sarrafa algorithm na samfuran samfuran yau da kullun sun wuce sauƙaƙan launi - tushen buƙatun rarrabawa.
Menene "rauni amfani"?
Wannan baya nufin yin amfani da ƙananan kayan aiki{0}. Maimakon haka, yana nufintura manyan na'urori masu daidaita launi{{1}{1}}asalin da aka ƙera don ingantaccen shinkafa ko rarrabuwar hatsi na musamman{2}a ƙasa zuwa farkon da tsakiyar matakan tsaftace alkama, yin ƙarin ingantaccen ayyuka na "ma'auni" fiye da ƙarfin kayan aikin tsaftacewa na gargajiya.
Hanyoyi guda uku masu Aiki:
1. Daraja ta "Vitreous/Floury" Rubutun don Haɗin Alkama
Yin amfani da fasahar gane launin toka, masu rarraba launi na iya raba nau'in alkama iri ɗaya a cikin ainihin lokaci dangane da rubutun endosperm (hard vitreous vs. soft floury). Alkama mai wuya yana tafiya zuwa tsarin dogon{2}} don samar da fulawa mai girma{3}}alkama, yayin da alkama mai laushi ke zuwa ga ɗan gajeren tsarin{4}} don ƙaramar gari{5}gluten ko irin kek.
Amfani:Cimma samar da sassauƙan samar da "bugu ɗaya na alkama, niƙa guda biyu, samfura masu yawa{0}" ba tare da buƙatar silo na ɗanyen abu daban ba. Ƙimar ƙimar samfurin tana ƙaruwa sosai.
2. Tsangwama na gaba don Cire "Kernels marasa lahani"
Kayan aikin tsaftacewa na al'ada (kamar masu zalunta da tarwatsewa) suna da ƙarancin inganci sosai wajen kawar da gurɓatattun ƙwayoyin cuta, da kwari{0} da suka tsiro. Ta hanyar sanya mai rarraba launi bayan mai zazzagewa da kuma kafin zafin rai, da amfani da sanin tashoshi biyu{2} (siffa da launi), zaku iya kai hari daidai waɗancan "ƙananan kwayoyin halitta."
Amfani:Rage abun cikin ash na gari yadda ya kamata da kashi 0.05% – 0.1%, inganta farin fulawa, da rage tsattsauran tabo mai kyau da aka samu daga rashin ingancin alkama{2} yayin niƙa na gaba.
3. "Purifier" don Tsarin Refeed
Yi amfani da nau'in launi don rabuwa na biyu na gari -mai ƙunshe da bran daga masu karewa da ƙura, da dawo da ɓarna na endosperm da suka kama tare da mayar da su kai tsaye zuwa rafin fulawa.
Amfani:Ƙara yawan fitar da gari da kashi 1-2%. Wannan shine ci gaban riba mai tsafta akan "farashin sifili" (ƙara ƙaramar wutar lantarki da ƙarancin iska).
2. Impact Detacher: Daga "Na'urar Auxiliary" zuwa "Quality Lever"
Yawancin tsofaffin masana'antun har yanzu suna amfani da na'urar gama bran na gargajiya ko rotary sieves don tarwatsa kayan fulawa, suna gaskanta cewa mai sarrafa tasiri shine kawai "na'urar watsawa mai ƙarfi." Amma a cikin fasahar niƙa ta zamani, rawar da tasirin tasirin ya samo asali cikin nutsuwa.
Ƙirƙirar Ƙa'idar:
Sabbin masu raba tasirin tsara suna amfani da rotor mai girma{1} (gudun kewayawa har zuwa 100-120 m/s) don aiwatar da tasirin tasirin nan take zuwa ga abin da ya lalace bayan niƙa nadi.
Ƙimar Tsari Ta Wuce "Rarewa":
Taimakon Sieving Tilas:Bayan tasiri, kayan ya zama mai yawa kuma ya fi ruwa. Lokacin shigar da planifter, ingantaccen aikin tacewa zai iya ƙaruwa da 15%-20%, yana taimakawa rage girman raga ko tsawaita hawan keken allo.
Lalacewar Tauraro Mai Sarrafa:Matsakaicin tasiri na iya ƙara ɓarna abun ciki na sitaci (wanda aka sarrafa a cikin kewayon 5% -8%), wanda ke da mahimmanci ga samfuran kamar garin burodin da ke buƙatar babban shayar ruwa da aikin fermentation.Makullin yana cikin m{0}} sarrafa saurin mitoci-ƙara gudun ga ƙaƙƙarfan alkama don haɓaka lalacewar sitaci, da rage saurin alkama mai laushi don adana girman barbashi na gari.
Nasiha Mai Aiki:Shigar da m{0} masu rarraba tasirin mitoci a ƙasa na 1M da 2M (raguwar rolls), haɗe da siginar niƙa na yanzu don sarrafa haɗin gwiwa - samun daidaitawar hankali na "mafi girman gudu don ƙarin ciyarwa, ƙaramar gudu don ƙarancin ciyarwa," guje wa wuce gona da iri da ɓata kuzari.
3. Tsarin Kula da Danshi na Kan Layi na Hankali: Motsawa Sama da "Hand{1}}Ƙarin Ruwa" Zamanin
Kula da danshi mai zafi shine wurin da masana'antar fulawa cikin sauƙi ke fama da "asara shiru." Ƙananan danshi yana rage yawan haɓaka; damshi mai yawa yana sa sifting wahala kuma yana haifar da haɗarin gelatinization. Daidaita hannun hannu na al'ada na bawul ɗin ruwa yana da jinkiri na sa'o'i da yawa kuma kawai ba zai iya amsawa ga ainihin sauyin lokaci a cikin danshi mai ɗanɗano ba.
Haɗin Tsari da Ka'ida:
Cikakken tsarin sarrafa danshi akan layi yawanci ya ƙunshiMitar danshi na kusa -infrared (NIR) (kafin- gano niƙa) + mitar danshi na kan layi na microwave (ganowa{3}} gano zafin zafin) + PLC rufe-madaidaicin madaidaicin algorithm + m{7} saurin mitoci{8} ƙayyadaddun famfon ruwa.
Babban Fa'idodin {{0}Fiye da Ajiye Ruwa kawai:
| Girman Amfani | Hanyar Gargajiya | Gudanar da hankali | Ƙimar Amfanin Ƙididdigar Ƙididdiga |
| Yawan Haɓakawa | Ruwan da aka ƙara ta hanyar gwaninta, canzawa ± 0.5% | Daidaitaccen danshi mai manufa a cikin ± 0.2% | Tsayawa inganta ƙimar hakar ta0.5%–1% |
| Amfanin Makamashi | Ƙananan danshi yana ƙara ƙarfin niƙa | Mafi kyawun danshi yana rage juriyar niƙa | Rage amfani da wutar lantarki kowace ton da3%–5% |
| Rayuwar Kayan Aiki | Busashen niƙa yana haɓaka lalacewa | Daidaitaccen danshi mai zafi yana rage juzu'in karfe | Ƙaddamar da zagayowar jujjuyawa ta hanyar10%–15% |
| Kwanciyar hankali | Yana buƙatar gwajin gwaji akai-akai da daidaitawa kowane lokaci | An rufe gabaɗaya ta atomatik{0}} sarrafa madauki 24/7 | Kawar da kuskuren ɗan adam; inganta batch sosai{0}}zuwa{1}} daidaiton tsari |
Mabuɗin Aiwatar da Tukwici:
Tabbatar da haɗa tsarin sarrafawa tare da ma'auni mai gudana akan kwandon haɗakarwa. Lokacin da rabon haɗakarwa ya canza, tsarin ta atomatik yana tsinkayar jimlar rarrabuwar ruwa ta atomatik kuma yana daidaita ƙari na ruwa a gaba, yana samun “feedforward + feedback” sarrafa fili da kuma kawar da lag gaba ɗaya.
Kammalawa: Kada Ka Bar "Amfani Mai Ragewa" Ya Zama "Rashin Ragowa"
Siyan kayan haɓakawa shine kawai mataki na farko. Gaskiyar mahimmancin ƙirƙira fasaha ta ta'allaka ne a cikin tura kayan aiki a mafi dacewa wuraren aiwatarwa don cimma fa'idar "rage girman girman". Mai rarraba launi ba kawai don zabar duwatsu ba; wani tasiri detacher ba kawai kadi mai juyi; Kula da danshi na kan layi ba kawai bawul ɗin ruwa ba ne kawai{2}makamai ne na dabaru don jure juzu'in ɗanyen abu, haɓaka ingancin samfur, da matsi tabobin masu fafatawa.
Yayin da ƙananan kantunan taro na ƙarshe ke ci gaba da fafatawa akan ƙananan farashi tare da "mai kyau" tunani, injin ku{1} ta hanyar wannan haɗin fasahar{2} tuni yana fitar da ƙima mafi girma daga alkama iri ɗaya. Wannan ita ce ainihin dabarar haɗa fasaha da riba.
